the need for sensors with self-healing materials
Monday, May 19th, 2008There are tons of examples of biomimetic work: replication of the stickiness of gecko feet, the anti-reflective properties of moth eyes, and the hydrophobicity of lotus leaves (you can find tons of work that my PhD advisor Bob Cohen worked on here). However for the most part these are designed surfaces which provide a static or passive effect.
There seems to have been a lot of recent interest in self-healing materials. These are materials that repair themselves dynamically in a response to mechanical fatigue. For example you can have a polymeric material which is embedded with microcapsules of a monomer and microcapsules of a cross-linking agent (think of a 2-part epoxy resin). When a micro fracture or craze runs through the material and through the microcapsules, the microcapsules break, the monomers and cross-linking agents mix, fill in the cracks, and cross-link to provide mechanical rigidity. This allows a structural component to continue to operate with relatively little loss in performance. Same as new!
But not really. There is a loss, albeit a small one, which can lead to further failure if the part is not replaced. The self-healing material acts as a safety feature but a sensor will be required to determine if the self-healing feature has been activated. Once the polymerization reaction takes place, you’ve essentially used up the self-healing property of the material and a replacement is needed.
As self-healing materials make it to the mainstream (which undoubtedly they will as an important advance in the field of structural materials), the market for these fatigue sensors will correspondingly increase. I can imagine many ways in which you might be able to measure this fatigue “non-invasively:” electrical conductivity or thermally.
You can find more information about self-healing materials research at the University of Illinois’ website.